Industrial Reliability,
Rebuilt with AI.
Fixsset operates through a unified suite of 8 autonomous modules. Each module targets a specific lifecycle of industrial maintenance, replacing weeks of consultant work with precise, mathematical AI algorithms.
Bad Actor Diagnostic
Automatically ranks, costs, and pinpoints your plant’s top 10 costliest asset failure sources using CMMS work order history. The AI parses unstructured maintenance logs to find hidden failure correlations.
PM Strategy Optimizer
Generates costed PM kill-lists removing 30-50% redundant inspections using Weibull distribution wear curves. Confirms against OEM recommendations to ensure no compliance is violated.
OEM AI FMECA Generator
Parses 1,000+ page OEM manuals in minutes to draft ISO & SAE JA1011 compliant Failure Mode, Effects & Criticality Analysis. Human reliability engineers review drafts for 100% accuracy.
Asset Telemetry Stream
Real-time telemetry engine processing vibration spectrums, acoustic emissions, and thermal sensor data. Integrates with existing SCADA and historian servers via secure edges.
RCA & Incident Post-Mortem
Automates Root Cause Analysis (5-Why & Fishbone) for unplanned outages to prevent repeat failure patterns. Creates presentation-ready reports for management within minutes of an incident.
RUL Degradation Predictor
Remaining Useful Life forecasting curves calculating time-to-failure windows for critical rotating machinery. Alerts planners when Beta factors exceed acceptable thresholds.
CMMS Payload Dispatcher
Direct 1-click export of optimized PM schedules and emergency work order payloads into SAP PM and IBM Maximo. Eradicates manual data entry and human transcription errors.
Cyber-Physical OT Security
Monitors Modbus, DNP3, and OPC-UA industrial protocols for malicious packet injections and sensor spoofing. Compliant with IEC 62443 cyber standards for grid and plant safety.
How Data Flows Through Fixsset
A secure, 6-step pipeline from raw CMMS export to validated SAP payload.
Secure Ingest
Secure connection to CMMS exports or real-time historian telemetry.
NLP Cleansing
Parses raw maintenance shorthand and fixes syntax & spelling automatically.
AI Swarm Processing
Models compute Weibull curves, rank bad actors & generate kill-lists.
FMECA Drafting
Generates ISO-compliant incident drafts and root-cause failure mechanisms.
Engineer Validation
Human-in-the-loop review by 20+ year reliability experts.
Payload Dispatch
Exporting optimized read-to-execute PM payloads into SAP/Maximo.
Secure Ingest
Secure connection to CMMS exports or real-time historian telemetry.
NLP Cleansing
Parses raw maintenance shorthand and fixes syntax & spelling automatically.
AI Swarm Processing
Models compute Weibull curves, rank bad actors & generate kill-lists.
FMECA Drafting
Generates ISO-compliant incident drafts and root-cause failure mechanisms.
Engineer Validation
Human-in-the-loop review by 20+ year reliability experts.
Payload Dispatch
Exporting optimized read-to-execute PM payloads into SAP/Maximo.
Secure Ingest
Secure connection to CMMS exports or real-time historian telemetry.
NLP Cleansing
Parses raw maintenance shorthand and fixes syntax & spelling automatically.
AI Swarm Processing
Models compute Weibull curves, rank bad actors & generate kill-lists.
FMECA Drafting
Generates ISO-compliant incident drafts and root-cause failure mechanisms.
Engineer Validation
Human-in-the-loop review by 20+ year reliability experts.
Payload Dispatch
Exporting optimized read-to-execute PM payloads into SAP/Maximo.
Secure Ingest
Secure connection to CMMS exports or real-time historian telemetry.
NLP Cleansing
Parses raw maintenance shorthand and fixes syntax & spelling automatically.
AI Swarm Processing
Models compute Weibull curves, rank bad actors & generate kill-lists.
FMECA Drafting
Generates ISO-compliant incident drafts and root-cause failure mechanisms.
Engineer Validation
Human-in-the-loop review by 20+ year reliability experts.
Payload Dispatch
Exporting optimized read-to-execute PM payloads into SAP/Maximo.
Ecosystem & Compliance Standards
Fixsset doesn't exist in a vacuum. The engine connects natively to enterprise historians and CMMS software while generating outputs strictly aligned with global reliability engineering frameworks.
- SAP Plant Maintenance
- IBM Maximo EAM
- Infor EAM / HxGN
- Oracle eAM
- OSIsoft PI Historian
- OPC-UA & OPC-DA
- Modbus TCP/IP
- MQTT (Sparkplug B)
- ISO 14224 (Taxonomy)
- ISO 10816 (Vibration)
- SAE JA1011 (RCM)
- ISO 55000 (Asset Mgmt)
Under the Hood
No black boxes. We show you exactly how the AI arrived at the Weibull distribution and FMECA draft.
100% Engineer Validated.
AI is powerful, but pulling the trigger on a multimillion-dollar turbine maintenance schedule requires human accountability.
Every single PM Kill-List, FMECA draft, and RCA report generated by the Fixsset engine is reviewed and cryptographically signed off by a Senior Reliability Engineer (20+ years of plant experience) before it enters your CMMS.Zero hallucinations. Zero field risks.
Platform Tech FAQ
Do you need direct access to our live SCADA or OT network?
No. While we can integrate via secure edge protocols like OPC-UA for real-time telemetry, most initial engagements operate on historical batch CSV/Excel exports. This completely bypasses initial IT/OT network security hurdles.
How long does the AI take to train on our assets?
We use a proprietary physics-informed Zero-Shot engine. It does not require months of training on your data. By combining vast OEM datasets with mathematical physics models, it begins finding bad actors within 24 hours of data ingest.
What if our CMMS data is messy, incomplete, or filled with spelling errors?
Our LLM-powered ingestion engine acts as an intelligent parser. It natively understands mechanic shorthand, cleans up duplicate tags, and categorizes unstructured gibberish into structured failure modes.
See it on your own data.
Bring a sample of your CMMS data to a 30-minute call, and we'll show you exactly how the Fixsset Engine parses it to extract immediate ROI.